We get it—when your pallet wrapper or strapping machine isn’t working like it should, everything else slows down. And in a busy warehouse, delays cost time and money. The good news? Most machines give you warning signs before they break down completely. Here are five common red flags to watch for, so you can catch small issues before they turn into big headaches.
1. Uneven Wrapping or Loose Loads
When your stretch wrapper leaves slack film or fails to contain the load securely, it could be a sign of worn tension controls or motor issues. Loose wrapping not only wastes film but also risks product stability during transit.
2. Increased Jamming or Strap Misfeeds
Frequent jams in strapping machines are often caused by worn or dirty components. Dust and debris buildup can clog strap paths or damage heating elements, resulting in inefficient performance.
3. Unusual Noises or Vibrations
Grinding, squeaking, or clunking sounds often signal mechanical wear or misalignment. Left unchecked, this can lead to further damage and unplanned downtime.
4. Slower Cycle Times
Machines taking longer to complete cycles may be suffering from worn belts, faulty sensors, or outdated programming. Reduced speed often precedes complete failure.
5. Error Messages or Sensor Malfunctions
Consistent error codes or sensors failing to detect loads can point to electrical issues or component fatigue. These problems disrupt automation and delay processing times.
Don’t wait until your machine stops working completely. A little attention now can save you a lot of time (and frustration) later. Make sure your team knows what to look for—spotting issues early keeps things running smoothly and your equipment in good shape longer.
Give your machines the tune-up they deserve. Book preventative maintenance now and avoid surprise breakdowns.